Max. diameters of tires
1200mm
Final product
30 - 80mm
Productivity
6 000kg/h
Alternative Fuel Production Line
TC 1200-60 HD
Process
Machinery review
Dual-Shaft Shredder
DSS — 1200 HD
Designed for maximum durability and efficiency. The robust body ensures exceptional stability and resistance to loads.
Extremely powerful drives, combined with a shredder chamber of 1200mm in length, allow for efficient processing of even the toughest materials.
Hardness
Hardened blades (HRC 53 – 55) made of high- quality 40Cr alloy steel
Powerful
Extremely high torque planetary gear motors
Relapses
PLC-controlled reverse motion system during overload
Precision
Massive body precisely machined with a CNC milling machine
Modularity
Interchangeable cutting discs and spacers
Antivibration
Drive shaft design minimizing blade wobble during reversals
Chain Plate Conveyor
CPC — 1290
The main frame, made of H-type steel with a thickness of 300 mm, ensures exceptional structural strength.
The 5 mm thick steel chain plate is designed for quick disassembly, which increases its load capacity and facilitates maintenance.
Disc Screener
DS — 1245
Screening of the material in the disk screener involves separating larger fractions of shredded tire pieces. The larger fragments are automatically directed to the shredder, where they are subjected to additional shredding.
A disc screener ensures the achievement of a uniform, finer granulation, which significantly improves the quality of the obtained product.
3 × Belt Conveyor
BC — 8XX
Rubber conveyor belt with a thickness of 8-10mm and chevron cleats.
Conveyor belt centering system.
Benefits
Tire-Derived Fuel (TDF)
Shredded used tires (TDF) in the form of chips are used as supplementary fuel, primarily alongside coal and wood. Over the years, more and more combustion plants have begun to recognize the potential of TDF as an alternative fuel—not only due to its high energy value but also because of its lower cost and environmental benefits.
The controlled combustion of TDF results in lower greenhouse gas emissions per 1 MJ of energy compared to coal combustion. Additionally, TDF has significantly lower moisture content, which enhances the combustion process.
Its high calorific value makes TDF an excellent alternative fuel for energy-intensive industries where advanced exhaust gas filtration systems are used:
